济南歌德瑞斯机械设备有限公司,是窗门制造机器行业的一家集研发、设计、生产、销售、服务为一体的综合性公司。
严格按照行业标准和出口标准组织生产。机器的优良品质和优异性能已被客户广泛认可。同时,公司继续加大对产品研发的投入,以增强产品的核心竞争优势。
严格按照行业标准和出口标准组织生产。机器的优良品质和优异性能已被客户广泛认可。同时,公司继续加大对产品研发的投入,以增强产品的核心竞争优势。
滚压复合机的生产有什么特征?
发布时间:2024-12-10 来源:https://www.jnsaiwo.com/
滚压复合机是一种用于材料加工的设备,主要用于将不同材料通过滚压的方式紧密结合在一起。以下是滚压复合机的一些关键特点和应用:
Rolling composite machine is a device used for material processing, mainly used to tightly bond different materials together by rolling. The following are some key features and applications of the rolling composite machine:
工作原理:滚压复合机通过滚压装置将需要复合的材料挤压到一起。它利用金属在常温状态下的冷塑性特点,通过滚压刀具对工件表面施加一定压力,使工件表层金属产生塑性流动,从而降低表面粗糙度,改善工件表面的耐磨性、耐蚀性和配合性。
Working principle: The rolling composite machine squeezes the materials that need to be composite together through a rolling device. It utilizes the cold plasticity characteristics of metals at room temperature by applying a certain pressure to the surface of the workpiece through rolling tools, causing plastic flow of the metal on the surface of the workpiece, thereby reducing surface roughness, improving the wear resistance, corrosion resistance, and fit of the workpiece surface.
应用领域:滚压复合机广泛应用于家纺、服装、家具、汽车内饰及相关产业中,主要用于布料、皮革、膜、纸、海绵等材料的二层或多层贴合生产工艺。具体包括有胶复合和无胶复合,如水胶、PU油胶、热熔胶等。
Application areas: Roll laminating machines are widely used in home textiles, clothing, furniture, automotive interiors, and related industries, mainly for the production process of two-layer or multi-layer bonding of materials such as fabrics, leather, films, paper, sponges, etc. Specifically, it includes adhesive composite and non adhesive composite, such as water-based adhesive, PU oil adhesive, hot melt adhesive, etc.
技术特点:
Technical features:
采用三组硬质滚压轮,将开完齿并穿好隔热条或塑料异型材的铝型材压合牢固,实现铝型材和隔热条的紧密结合。
Using three sets of hard rolling wheels, the aluminum profiles with opened teeth and insulation strips or plastic profiles are firmly pressed together to achieve a tight bond between the aluminum profiles and insulation strips.
一些滚压复合机采用“两轴数控系统”,滚压刀盘升降轴实现数控调整,上尼龙轮实现数控调整,提高自动化程度。
Some rolling compound machines adopt a "two axis CNC system", where the lifting shaft of the rolling cutter head is adjusted by CNC, and the upper nylon wheel is adjusted by CNC to improve the degree of automation.
配备LCD液晶触摸操作显示屏,可实现加工数据的存储、调用,实现更换各种型材的完全自动化。
Equipped with an LCD touch operation display screen, it can store and call processing data, and achieve complete automation in replacing various profiles.
全时六驱,六套动力系统,传动轴传动,变频器无级调速。
Full time six wheel drive, six power systems, transmission shaft drive, variable frequency drive with stepless speed regulation.
性能优势:
Performance advantages:
滚压复合机能够提高材料的表面抗腐蚀能力,并延缓疲劳裂纹的产生或扩大,提高油缸杆疲劳强度。
Rolling composite machine can improve the surface corrosion resistance of materials, delay the generation or expansion of fatigue cracks, and enhance the fatigue strength of oil cylinder rods.
滚压后,表面粗糙度值减小,提高配合性质,降低光杆活塞运动时对密封圈或密封件的摩擦损伤,提高部件的整体使用寿命。
After rolling, the surface roughness value decreases, improving the fitting properties, reducing the friction damage to the sealing ring or seal during the movement of the rod piston, and improving the overall service life of the component.
滚压工艺较磨削工艺效率提高15倍左右,油缸使用寿命提高2~3倍。
The rolling process is about 15 times more efficient than the grinding process, and the service life of the oil cylinder is increased by 2-3 times.
传感器应用:滚压复合机可能配备多种传感器,如位移传感器、速度传感器、加速度传感器等,用于测量和监测机器的参数,为机器的精确控制和优化提供数据支持。
Sensor application: The rolling compound machine may be equipped with various sensors, such as displacement sensors, velocity sensors, acceleration sensors, etc., to measure and monitor the parameters of the machine, providing data support for precise control and optimization of the machine.
滚压成型工艺:滚压成型工艺具有生产效率高、节约材料、增加产品强度等优点,适用于大批量生产,特别是在汽车、自行车等工业部门中应用广泛。
Rolling forming process: Rolling forming process has the advantages of high production efficiency, material saving, and increased product strength, and is suitable for large-scale production, especially widely used in industrial sectors such as automobiles and bicycles.
设备性能:主要元器件采用进口配件,性能可靠,整机喷塑,美观耐用。
Equipment performance: The main components are made of imported accessories, which are reliable in performance. The whole machine is spray painted, beautiful and durable.
综上所述,滚压复合机是一种高效的材料加工设备,通过精确控制和优化,能够提高材料的性能和使用寿命,广泛应用于多个工业领域。
In summary, the rolling composite machine is an efficient material processing equipment that can improve the performance and service life of materials through precise control and optimization, and is widely used in multiple industrial fields.
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