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开齿穿条机:数控穿条机、数控滚压复合机对高性能门窗品质的影响

发布时间:2024-09-21 来源:https://www.jnsaiwo.com/

  随着人们对生活品质要求的不断提升,消费者在选择门窗产品时,对门窗的水密性、气密性、抗风压、隔音、隔热等一系列性能、质量指标都有了更高的要求。近两年,门窗企业为了做出性能更好,质量更高的产品,企业在生产流程变革、生产工艺标准化、生产设备智能化上都加大了投入力度。

  With the continuous improvement of people's requirements for quality of life, consumers have higher requirements for a series of performance and quality indicators such as water tightness, air tightness, wind pressure resistance, sound insulation, and thermal insulation when choosing door and window products. In the past two years, door and window enterprises have increased their investment in production process transformation, standardized production processes, and intelligent production equipment in order to produce products with better performance and higher quality.

  要做出高品质的断桥铝门窗产品,优良的穿条工艺和的智能穿条复合设备就是高品质断桥铝门窗的有力保证。

  To produce high-quality broken bridge aluminum doors and windows, excellent threading technology and advanced intelligent threading composite equipment are powerful guarantees for high-quality broken bridge aluminum doors and windows.4d33737a6bf7dd9

  目前,国内的开齿穿条机和滚压复合机主要以手动设备为主,数控穿条机和数控滚压复合机在近两年才发展起来。随着门窗产品在品质与性能方面的追求,多轴数控穿条机和多轴数控滚压复合机的优势就表现得尤为突出。

  At present, manual equipment is mainly used for domestic gear threading machines and rolling composite machines, while CNC threading machines and CNC rolling composite machines have only developed in the past two years. With the pursuit of excellence in quality and performance of door and window products, the advantages of multi axis CNC threading machines and multi axis CNC rolling composite machines have become particularly prominent.

  穿条工艺三步:开齿,穿条,滚压。过去门窗企业(特别是家装门窗企业)对断桥窗性能重视不够,设备均采用手动穿条机和手动滚压机。穿条质量依赖于穿条师傅的技能和态度,穿条作业无法标准化,穿条质量难以控制,穿条出现问题对整窗隔热、隔音等性能影响非常大。型材开齿,相当于给型材增加一排“牙齿”咬住隔热条。齿的深度与位置对复合型材的紧密性影响非常大,开齿不到位,会导致复合型材剪切力不达标。紧密性不好,自然影响到断桥窗的气密性、水密性和机械性能。全数控开齿机采用多轴全参数控制,能精准定位开齿位置,控制开齿深度。不同型材,储存不同控制参数。开齿参数标准化,开齿操作简单,复合型材紧密性、气密性、水密性和抗拉机械性能好。手动滚压机的刀盘位置、刀盘压力,胶轮压力均靠人工调节,其每次作业差异较大,型材复合品质不稳定,容易造成扭拧、翘曲、松动、爆粉等产品质量问题。全数控滚压复合机采用多组自动加压、上下刀盘、胶轮压力自动调节,复合机带有拧曲较正模块,不同型材只需一次调较,后续生产调用参数,一键定位即可。设备参数化控制,换型快,精度高,标准化程度高,复合型材外形平整,气密性、水密性和机械性能良好。

  The threading process consists of three steps: tooth cutting, threading, and rolling. In the past, door and window enterprises (especially home decoration door and window enterprises) did not attach enough importance to the performance of bridge breaking windows, and all equipment used manual threading machines and manual rolling machines. The quality of wearing strips depends on the skills and attitude of the threading master, and the threading operation cannot be standardized. The quality of threading strips is difficult to control, and problems with threading strips have a significant impact on the insulation and sound insulation performance of the entire window. Opening the profile teeth is equivalent to adding a row of "teeth" to the profile to bite the insulation strip. The depth and position of teeth have a significant impact on the tightness of composite profiles. Improper tooth opening can lead to inadequate shear force of composite profiles. Poor tightness naturally affects the air tightness, water tightness, and mechanical performance of the bridge window. The fully CNC gear cutting machine adopts multi axis full parameter control, which can accurately locate the gear cutting position and control the gear cutting depth. Different profiles store different control parameters. Standardization of gear opening parameters, simple gear opening operation, good tightness, airtightness, water tightness, and tensile mechanical properties of composite profiles. The position, pressure, and rubber wheel pressure of the manual rolling machine are all manually adjusted, resulting in significant differences in each operation and unstable composite quality of the profiles, which can easily cause product quality problems such as twisting, warping, loosening, and powder explosion. The fully CNC rolling composite machine adopts multiple sets of automatic pressurization, upper and lower cutting discs, and rubber wheel pressure automatic adjustment. The composite machine is equipped with a twisting and straightening module, and different profiles only need to be adjusted once. The subsequent production calls the parameters and one click positioning is sufficient. Parameterized control of equipment, fast changeover, high precision, high degree of standardization, flat appearance of composite profiles, good air tightness, water tightness, and mechanical performance.

  多轴数控穿条机和多轴数控滚压复合机,以其操作简单、精度高、穿条质量稳定,换型快,效率高等特点,复合型材品质与效率远超人工穿条复合设备。因此要做出高品质,高性能和门窗产品,标准化的穿条工艺和数控穿条复合机就显得尤为重要。

  Multi axis CNC threading machine and multi axis CNC rolling composite machine, with their characteristics of simple operation, high precision, stable threading quality, fast changeover, and high efficiency, have far superior quality and efficiency of composite profiles compared to manual threading composite equipment. Therefore, in order to produce high-quality, high-performance products for doors and windows, standardized threading processes and CNC threading composite machines are particularly important.

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