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行业动态

开齿穿条一体机是的生产步骤有哪些?

发布时间:2024-06-12 来源:https://www.jnsaiwo.com/

12穿条机生产工序需要的步骤:

The steps required for the production process of the threading machine:

1、开齿 是用一台带有硬质滚齿轮的设备将铝型材上要穿隔热条的部分滚出齿来。目的是 通过滚齿使型材的粗糙度增加从而提高组合后型材的剪切力。根据生产的需要,型材内外两个 部分都要进行开齿加工;

1. Gear cutting is the process of using a device with hard rolling gears to roll out the teeth on the aluminum profile where the insulation strip needs to be worn. The purpose is to increase the roughness of the profile by rolling teeth, thereby improving the shear force of the combined profile. According to production needs, both the inner and outer parts of the profile need to be machined with teeth;

2、穿条 是把隔热条穿到型材上,把内外两部分型材连起来,为下一步滚压作好准备;

2. Threading is the process of threading an insulation strip onto a profile, connecting the inner and outer sections of the profile to prepare for the next rolling step;

3、滚压 该工序分为导向及预夹紧,主要夹紧,校直(水平方向,垂直方向)三个工步, 是确保成品型材的紧密度和垂直度的关键。将铝材和隔热条复合成一体。

3. The rolling process is divided into three steps: guiding and pre clamping, mainly clamping and straightening (horizontal and vertical directions), which are the key to ensuring the tightness and verticality of the finished profile. Composite aluminum material and insulation strip into one unit.

穿条机的服务领域广阔而多面,凡是使用机械、工具,以能源和材料生产的部门,都需要机械工程的服务。概括说来,现代机械工程有五大服务领域:研制和提供能量转换机械、研制和提供用以生产各种产品的机械、研制和提供从事各种服务的机械、研制和提供家庭和个人生活中应用的机械、研制和提供各种机械武器。

The service field of threading machines is broad and diverse, and all departments that use machinery, tools, energy, and material production require mechanical engineering services. In summary, modern mechanical engineering has five service areas: developing and providing energy conversion machinery, developing and providing machinery for producing various products, developing and providing machinery for various services, developing and providing machinery for household and personal life applications, and developing and providing various mechanical weapons.

开齿穿条设备使用前要做哪些检查呢?

What checks should be done before using the toothed threading equipment?

1、清理设备:在开机前应对设备的工作台、机械加工面、电镀件表面用沾油棉纱进行擦拭,与型材直接接触部位应用干净的棉纱擦拭干净,以免污染型材,必要时还可用吹尘对工作台表面等部位进行吹尘清理;


1. Cleaning equipment: Before starting up, wipe the workbench, machined surface, and electroplated surface of the equipment with cotton yarn dipped in oil. Clean the parts in direct contact with the profile with clean cotton yarn to avoid contaminating the profile. If necessary, blow dust can also be used to clean the surface of the workbench and other parts;

2、检查紧固件:设备上机械连接紧固件的松动通常会导致加工中出现工艺问题,甚会带来设备故障或不因素,对于工作中因为经常调整或正常使用而有可能松动的紧固件,要经常检查并适时拧紧,以确保设备在条件下工作;

2. Check fasteners: Loose mechanical connection fasteners on equipment often lead to process problems during processing, and may even cause equipment malfunctions or unsafe factors. For fasteners that may become loose due to frequent adjustments or normal use during work, it is necessary to regularly check and tighten them in a timely manner to ensure that the equipment operates under safe conditions;

3、检查润滑部位:对于设备运行中具有相对运动的定动接触面,如机床导轨表面、各处轴承与轴等处需要润滑的部位,应根据运动特性等方面的因素,加注润滑油或润滑脂进行润滑。具体设备机械结构不同,其润滑部位及润滑方式也不相同,需视具体设备而定。开齿穿条机在门窗设备中大量使用的气源处理三联体,每次开机之前都要检查其油雾器油杯内的油面高度,并使之保持准确的油面高度。

3. Check lubrication parts: For fixed contact surfaces with relative motion during equipment operation, such as the surface of machine guide rails, various bearings and shafts that require lubrication, lubricating oil or grease should be added according to factors such as motion characteristics for lubrication. The specific mechanical structure of the equipment varies, and the lubrication parts and methods also vary, depending on the specific equipment. The toothed threading machine is widely used in door and window equipment for air source treatment of triplets. Before starting each time, the oil level in the oil mist cup of the machine must be checked to maintain an accurate oil level height.