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严格按照行业标准和出口标准组织生产。机器的优良品质和优异性能已被客户广泛认可。同时,公司继续加大对产品研发的投入,以增强产品的核心竞争优势。
穿条机穿出来的料为什么是弯的?
发布时间:2024-11-21 来源:https://www.jnsaiwo.com/
穿条机穿出来的料弯曲的原因主要包括以下几个方面:
The reasons for the bending of the material produced by the threading machine mainly include the following aspects:
辊轮调整不当:穿条机上的辊轮是铝材弯曲的主要原因之一。如果辊轮的位置和角度调整不正确,会导致铝材在挤压过程中产生弯曲。解决方法是调整辊轮的高度和角度,确保其与铝材的弯曲方向相反,从而产生反作用力,减少弯曲。
Improper adjustment of rollers: The rollers on the threading machine are one of the main causes of aluminum bending. If the position and angle of the roller are not adjusted correctly, it will cause the aluminum material to bend during the extrusion process. The solution is to adjust the height and angle of the roller to ensure that it is opposite to the bending direction of the aluminum material, thereby generating a reactive force and reducing bending.
导轨安装不正确:导轨在穿条机中起到引导铝材运动的作用。如果导轨的安装位置或角度不正确,铝材无法顺利通过,容易发生弯曲。解决方法是将导轨调整到与铝材的弯曲方向垂直,并调整到恰当的高度,使之与辊轮协同作用,减少弯曲。
Incorrect installation of guide rail: The guide rail plays a role in guiding the movement of aluminum material in the threading machine. If the installation position or angle of the guide rail is incorrect, the aluminum material cannot pass smoothly and is prone to bending. The solution is to adjust the guide rail to be perpendicular to the bending direction of the aluminum material and to the appropriate height, so that it cooperates with the roller to reduce bending.
送料装置调整不当:送料装置的调整也会影响铝材的弯曲情况。如果送料装置的高度或位置不正确,会导致铝材在穿条机上位置不当,从而引起弯曲。解决方法是调整送料装置的高度和位置,使之与导轨和辊轮的作用协同起来,减少弯曲。
Improper adjustment of the feeding device: The adjustment of the feeding device can also affect the bending of the aluminum material. If the height or position of the feeding device is incorrect, it can cause the aluminum material to be improperly positioned on the threading machine, resulting in bending. The solution is to adjust the height and position of the feeding device so that it works in conjunction with the guide rails and rollers to reduce bending.
预防和解决穿条机穿出来的料弯曲问题的方法包括:
The methods to prevent and solve the problem of material bending caused by the threading machine include:
确保挤出机全线的同心度和水平度,每次更换模具时都应对挤出机、口模、定型模、水箱等的同心度和水平度进行校正。
Ensure the concentricity and levelness of the entire extruder line, and calibrate the concentricity and levelness of the extruder, die, shaping die, water tank, etc. every time the mold is replaced.
调整定型模的冷却系统,加大型材承受拉伸应力一侧的冷却水量。
Adjust the cooling system of the shaping mold and increase the amount of cooling water on the side of the profile that bears tensile stress.
采用机械偏移中心的方法调整,即一边生产一边调整定型模中间的定位螺栓,依据型材弯曲方向进行反向微量调整。
Using the method of mechanical offset center adjustment, that is, adjusting the positioning bolts in the middle of the shaping mold while producing, and making reverse micro adjustments according to the bending direction of the profile.
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This article is assisted by the threading machine. For more related content, please click: https://www.jnsaiwo.com I hope this article can be helpful to you. Thank you for reading!
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