在现代建筑中，门窗的保温性能直接影响着室内舒适度和能源消耗。一种名为断桥铝型材复合机的设备，通过独特的工艺将铝合金与隔热材料结合，成为提升门窗节能效果的关键装备。这种看似复杂的机器，实则是通过物理原理实现材料复合，为建筑节能提供了可靠保障。

In modern architecture, the insulation performance of doors and windows directly affects indoor comfort and energy consumption. A device called the Broken Bridge Aluminum Profile Composite Machine combines aluminum alloy with insulation materials through a unique process, becoming a key equipment to improve the energy-saving effect of doors and windows. This seemingly complex machine actually achieves material composite through physical principles, providing reliable guarantees for building energy efficiency.

一、复合机的工作原理

1、 The working principle of the multifunctional machine

断桥铝型材复合机的核心功能类似 “三明治制作”，通过三大步骤完成材料结合：

The core function of the broken bridge aluminum profile composite machine is similar to "sandwich making", which completes material bonding through three major steps:

预处理阶段

pre-processing

铝合金型材经过表面清洁和加热处理，温度控制在 180-220℃之间，使表面氧化膜软化，增强与隔热材料的粘结力。某设备数据显示，温度每升高 10℃，粘结强度提升 12%。

Aluminum alloy profiles undergo surface cleaning and heating treatment, with a temperature controlled between 180-220 ℃, to soften the surface oxide film and enhance the adhesion with insulation materials. Data from a certain device shows that for every 10 ℃ increase in temperature, the bonding strength increases by 12%.

复合压制阶段

Composite compression stage

将隔热材料（通常为 PA66 尼龙）置于铝合金型材中间，通过液压系统施加 15-25MPa 的压力，使材料紧密融合。某型号设备的复合速度可达 3 米 / 分钟，相当于每分钟生产 6 扇窗户的型材。

Place the insulation material (usually PA66 nylon) in the middle of the aluminum alloy profile and apply a pressure of 15-25MPa through a hydraulic system to tightly fuse the material. The composite speed of a certain model of equipment can reach 3 meters per minute, which is equivalent to producing profiles for 6 windows per minute.

冷却定型阶段

Cooling and shaping stage

复合后的型材经过水冷系统降温，使材料结构固化。某测试表明，冷却速度控制在 5℃/ 秒时，型材变形量可控制在 0.3mm 以内。

The composite profile is cooled by a water cooling system to solidify the material structure. A certain test shows that when the cooling rate is controlled at 5 ℃/s, the deformation of the profile can be controlled within 0.3mm.

二、复合机的显著优势

2、 The significant advantages of composite machines

1. 提升门窗性能

1. Improve the performance of doors and windows

保温效果：断桥结构将铝合金的导热系数从 237W/(m・K) 降低至 1.8W/(m・K)，某检测数据显示，使用断桥型材的门窗，冬季室内温度可比普通门窗高 5-8℃。

Thermal insulation effect: The broken bridge structure reduces the thermal conductivity of aluminum alloy from 237W/(m · K) to 1.8W/(m · K). According to some testing data, doors and windows using broken bridge profiles can have indoor temperatures 5-8 ℃ higher than ordinary doors and windows in winter.

隔音性能：复合结构能有效阻隔外界噪音，某实验室测试显示，隔音量可达 35dB，比普通铝合金门窗提升 10dB。

Sound insulation performance: The composite structure can effectively block external noise. A laboratory test showed that the sound insulation volume can reach 35dB, which is 10dB higher than ordinary aluminum alloy doors and windows.

2. 降低生产成本

2. Reduce production costs

材料利用率：复合机的切割精度达 ±0.1mm，比传统工艺节省原材料 8-12%。某门窗厂统计，使用复合机后，每万平方米型材节省成本约 15 万元。

Material utilization rate: The cutting accuracy of the composite machine reaches ± 0.1mm, saving 8-12% of raw materials compared to traditional processes. According to statistics from a certain door and window factory, after using a composite machine, the cost savings per 10000 square meters of profiles are about 150000 yuan.

生产效率：自动化生产线可实现 24 小时连续作业，某设备实测，单班产能比人工操作提高 4 倍。

Production efficiency: The automated production line can achieve 24-hour continuous operation. A certain equipment has been tested and the single shift production capacity is 4 times higher than manual operation.

3. 适应多样化需求

3. Adapt to diverse needs

型材规格：复合机可处理宽度 60-120mm、厚度 1.4-3.0mm 的铝合金型材，某厂家数据显示，通过更换模具，能适应 90% 以上的常见门窗型材。

Profile specifications: The composite machine can process aluminum alloy profiles with a width of 60-120mm and a thickness of 1.4-3.0mm. Data from a certain manufacturer shows that by replacing molds, it can adapt to more than 90% of common door and window profiles.

颜色选择：表面处理工艺支持氟碳喷涂、木纹转印等多种方式，某工程案例中，复合机生产的仿木纹型材，外观逼真度达 95% 以上。

Color selection: The surface treatment process supports various methods such as fluorocarbon spraying and wood grain transfer printing. In a certain engineering case, the imitation wood grain profile produced by the composite machine has a realistic appearance of over 95%.

本文由断桥铝型材复合机友情奉献.更多有关的知识请点击:https://www.jnsaiwo.com我们将会对您提出的疑问进行详细的解答，欢迎您登录网站留言.

This article is dedicated to friendship For more information, please click: We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message