一、技术性能升级：精度与效率飞跃

1、 Technical performance upgrade: leap in accuracy and efficiency

复合精度突破

Breakthrough in Composite Accuracy

传统设备：依赖人工调校，复合层间间隙误差±0.3mm以上，易导致门窗型材隔热条/密封条脱层

Traditional equipment: relying on manual calibration, the gap error between composite layers is more than ± 0.3mm, which can easily lead to delamination of insulation/sealing strips of door and window profiles

新一代滚压复合机：

New generation rolling composite machine:

采用 高刚性伺服压辊系统，压力波动≤±1.5%，层间贴合精度达±0.05mm

Adopting a high rigidity servo roller system, the pressure fluctuation is ≤± 1.5%, and the interlayer bonding accuracy reaches ± 0.05mm

内置 激光实时纠偏装置，自动修正材料跑偏（如铝塑复合带偏移超0.1mm即触发调整）

Built in laser real-time correction device, automatically correcting material deviation (such as triggering adjustment when the deviation of aluminum-plastic composite tape exceeds 0.1mm)

生产速度倍增

Double the production speed

传统设备：单机线速8-10米/分钟，换型需停机2小时调整模具

Traditional equipment: Single machine line speed of 8-10 meters per minute, requiring a 2-hour downtime to adjust the mold for mold changing

升级机型：

Upgrade model:

线速提升至 15-20米/分钟（同比提速60%以上）

The line speed has been increased to 15-20 meters per minute (with a year-on-year increase of over 60%)

快速换型模块：通过预装模具库+液压快换系统，切换材料规格仅需15分钟

Quick change module: By pre installing the mold library and hydraulic quick change system, switching material specifications only takes 15 minutes

二、智能化与节能优势

2、 Intelligent and energy-saving advantages

智能控制系统降本增效

Intelligent control system reduces costs and increases efficiency

工艺参数自学习：根据材料厚度、张力自动优化滚压压力与温度（如PVC/铝材复合温度精准控温±2℃）

Self learning of process parameters: automatically optimize rolling pressure and temperature based on material thickness and tension (such as precise temperature control ± 2 ℃ for PVC/aluminum composite)

能耗监控系统：实时显示每米加工电耗，同比传统设备节能25%-30%（以日均生产5000米计算，年省电费超12万元）

Energy consumption monitoring system: Real time display of power consumption per meter of processing, saving 25% -30% energy compared to traditional equipment (calculated based on daily production of 5000 meters, saving over 120000 yuan in annual electricity bills)

数字化生产管理

Digital Production Management

接入 MES系统，实时生成复合层厚度、瑕疵点分布报告，支持质量追溯

Integrate with MES system to generate real-time reports on composite layer thickness and defect distribution, supporting quality traceability

异常停机自动推送报警至手机（如轴承温度超65℃、润滑油压力不足）

Abnormal shutdown automatic push alarm to mobile phone (such as bearing temperature exceeding 65 ℃, insufficient lubricating oil pressure)

三、材料兼容性与成品质量提升

3、 Material compatibility and improvement of finished product quality

多材料复合能力扩展

Multi material composite capability expansion

传统局限：仅能处理铝塑、钢塑等常规组合，且材料厚度范围窄（如铝带厚度0.3-0.8mm）

Traditional limitations: It can only handle conventional combinations such as aluminum-plastic and steel plastic, and the material thickness range is narrow (such as aluminum strip thickness of 0.3-0.8mm)

新一代设备突破：

New generation device breakthrough:

支持 金属/非金属超薄复合（如0.15mm铝箔+0.1mmPET膜）

Support metal/non-metal ultra-thin composite (such as 0.15mm aluminum foil+0.1mm PET film)

可加工 异型复合材料：曲面、波浪纹等特殊结构一次成型

Machinable irregular composite materials: one-time molding of special structures such as curved surfaces and wavy patterns

成品强度与耐久性优化

Optimization of finished product strength and durability

通过 梯度滚压技术，实现材料界面分子级结合，剥离强度提升50%以上（实测达35N/cm?）

By using gradient rolling technology, molecular level bonding at the material interface is achieved, and the peel strength is increased by more than 50% (measured to reach 35N/cm?)

复合界面无气泡、无褶皱，门窗型材耐候寿命从10年延长至15年

The composite interface has no bubbles or wrinkles, and the weather resistance life of door and window profiles has been extended from 10 years to 15 years

四、运维成本大幅降低

4、 Significant reduction in operation and maintenance costs

维护便捷性升级

Upgrade maintenance convenience

传统痛点：齿轮箱需每周加注黄油，滚轴磨损每3个月更换，停机损失大

Traditional pain points: The gearbox needs to be filled with butter every week, the rollers wear out and need to be replaced every 3 months, resulting in significant downtime losses

改进方案：

Improvement plan:

自润滑轴承+陶瓷涂层辊筒：维护周期延长至6个月

Self lubricating bearings+ceramic coated rollers: maintenance cycle extended to 6 months

模块化设计，更换关键部件仅需30分钟（传统需拆机4小时）

Modular design, replacing key components only takes 30 minutes (traditional requires 4 hours of disassembly)

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