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严格按照行业标准和出口标准组织生产。机器的优良品质和优异性能已被客户广泛认可。同时,公司继续加大对产品研发的投入,以增强产品的核心竞争优势。

严格按照行业标准和出口标准组织生产。机器的优良品质和优异性能已被客户广泛认可。同时,公司继续加大对产品研发的投入,以增强产品的核心竞争优势。
滚压复合机该怎么选购?
发布时间:2025-04-18 来源:https://www.jnsaiwo.com/
滚压复合机买回来故障频频?那就来一起看看到底该怎么选购吧。
Does the rolling composite machine have frequent malfunctions after purchase? Let's take a look together at how to make a purchase.
加工能力
Processing capability
型材尺寸:根据实际生产中需要加工的铝型材或其他材料的尺寸范围,选择能适配的设备。如要加工大尺寸断桥铝型材,就需选择工作台面大、滚压轮规格大且能处理相应宽度和高度型材的滚压复合机,像济南合飞数控设备有限公司的产品可加工的最大复合型材端面宽 500mm、高 700mm。
Profile size: Select equipment that can be adapted according to the size range of aluminum profiles or other materials that need to be processed in actual production. If you want to process large-sized broken bridge aluminum profiles, you need to choose a rolling composite machine with a large worktable, large rolling wheel specifications, and the ability to handle profiles of corresponding width and height. For example, the products of Jinan Hefei CNC Equipment Co., Ltd. can process composite profiles with a maximum end face width of 500mm and a height of 700mm.
材料适应性:不同的滚压复合机对材料的适应性有所不同。如果生产中涉及多种材料,如铝木、铝塑、铝塑铝等各种断桥铝型材,就要选择适用范围广的设备,像有些设备通过采用特殊的滚压轮材质和设计,能对多种材质进行良好的压合。
Material adaptability: Different rolling composite machines have different adaptability to materials. If multiple materials are involved in production, such as aluminum wood, aluminum-plastic, aluminum-plastic aluminum and other bridge cut aluminum profiles, it is necessary to choose equipment with a wide range of applications. For example, some equipment can achieve good compression of multiple materials by using special rolling wheel materials and designs.
加工速度:生产效率是企业关注的重点,加工速度快能提高产量。一些滚压复合机的进给速度可达 0-60m/min(变频调速),可根据生产规模和订单量来选择合适速度的设备。
Processing speed: Production efficiency is a key concern for enterprises, and fast processing speed can increase output. The feed speed of some rolling compound machines can reach 0-60m/min (variable frequency speed regulation), and the appropriate speed equipment can be selected according to the production scale and order quantity.
性能特点
Performance characteristics
压力控制:精确的压力控制是确保型材与隔热条等材料紧密结合的关键。优质的滚压复合机通常采用三套压力传感器,可通过电子显示器准确显示压力调整情况,便于操作人员根据不同型材和工艺要求进行精确调节,以保证滚压质量。
Pressure control: Accurate pressure control is the key to ensuring a tight bond between profiles and insulation strips and other materials. High quality rolling composite machines usually use three sets of pressure sensors, which can accurately display the pressure adjustment situation through electronic displays, making it easy for operators to make precise adjustments according to different profiles and process requirements to ensure rolling quality.
调速方式:变频器无级调速是目前较为理想的调速方式,它能让设备在不同的加工阶段根据需要灵活调整速度,实现直线运动和精密丝杆推进,使滚压过程更加平稳、精确。
Speed regulation method: Variable frequency drive stepless speed regulation is currently an ideal speed regulation method, which allows the equipment to flexibly adjust the speed according to the needs in different processing stages, achieving linear motion and precision screw pushing, making the rolling process smoother and more accurate.
刀盘和辊轮设计:刀盘和辊轮的质量与设计直接影响加工效果。如整体电动调整的六组刀盘和电动调整尼龙辊,具备双轴电动调整功能,可快速更换不同型材,且每组刀盘上下宽度能任意调整,适用不同宽度的隔热条;全时六驱、六个滚轮都带主动刀的设计,能使受力更加均匀。
Blade and roller design: The quality and design of the blade and roller directly affect the processing effect. The six sets of cutter heads and nylon rollers for overall electric adjustment have dual axis electric adjustment function, which can quickly replace different profiles, and the upper and lower widths of each set of cutter heads can be adjusted freely, suitable for insulation strips of different widths; The design of full-time six wheel drive and six rollers with active knives can make the force more uniform.
自动化程度
automaticity
数控功能:数控型滚压复合机操作更简便,精度更高。例如采用数控电动升降刀盘结构的设备,可根据不同料型高度电动对刀,更换型材时无需调整托料棍及两侧辅助托料架,只需操作电脑操作屏调取数据,按双轴数控电动升降按钮即可完成,节省了调整时间,提高工作效率。
Numerical Control Function: The CNC rolling compound machine is easier to operate and has higher accuracy. For example, equipment using a CNC electric lifting cutter head structure can perform electric tool alignment according to different material heights. When replacing profiles, there is no need to adjust the support rod and auxiliary support frames on both sides. Simply operate the computer screen to retrieve data and press the dual axis CNC electric lifting button to complete the process, saving adjustment time and improving work efficiency.
智能控制:一些高端设备配备智能控制系统,如具有自动计米、报警等功能,还能通过触摸屏人机界面对整机进行集中操作,方便操作人员监控和管理设备运行。
Intelligent control: Some high-end devices are equipped with intelligent control systems, such as automatic meter counting and alarm functions, and can also perform centralized operation of the entire machine through a touch screen human-machine interface, making it convenient for operators to monitor and manage device operation.
设备质量
equipment quality
零部件质量:设备的主要元器件和零部件采用进口配件或优质国产配件,能提高设备的性能和稳定性,减少故障发生的概率。例如电机、变频器、减速箱、电气控制等关键部件的质量直接影响设备的整体运行状况。
Component quality: The main components and parts of the equipment are made of imported or high-quality domestic parts, which can improve the performance and stability of the equipment and reduce the probability of failure. The quality of key components such as motors, frequency converters, gearboxes, and electrical controls directly affects the overall operation of the equipment.
制造工艺:先进的制造工艺和严格的质量检测流程是确保设备质量的重要环节。生产厂家应具备完善的质量保证体系,如采用 5S 生产工艺高标准成品检验制度,对产品进行自检、质检、出厂前检验等多道工序,确保每一台产品合格出厂。
Manufacturing process: Advanced manufacturing processes and strict quality inspection procedures are important links to ensure equipment quality. Manufacturers should have a comprehensive quality assurance system, such as adopting the 5S production process and high standard finished product inspection system, conducting multiple processes such as self inspection, quality inspection, and pre delivery inspection to ensure that each product is qualified for delivery.
售后服务
after-sale service
技术支持:厂家应能提供及时、专业的技术支持,包括设备的安装调试、操作培训、故障排除等服务。在设备使用过程中,遇到技术问题能得到快速解决,可减少停机时间,降低对生产的影响。
Technical support: Manufacturers should be able to provide timely and professional technical support, including equipment installation and debugging, operation training, troubleshooting, and other services. During the use of the equipment, technical problems can be quickly resolved, reducing downtime and minimizing the impact on production.
配件供应:保证设备配件的及时供应,以便在设备出现故障需要更换配件时,能尽快恢复生产。同时,配件的价格应合理,降低设备的后期维护成本。
Accessory supply: Ensure timely supply of equipment accessories, so that production can be resumed as soon as possible in case of equipment failure requiring replacement of accessories. At the same time, the price of accessories should be reasonable to reduce the later maintenance costs of the equipment.
价格与预算
Price and Budget
性价比:在选择滚压复合机时,不能仅仅关注价格,还要综合考虑设备的性能、质量、售后服务等因素,选择性价比高的产品。价格较高的设备可能在性能和质量上更优,但如果超出了企业的预算,也并非最佳选择。
Cost effectiveness: When choosing a rolling laminating machine, one should not only focus on price, but also consider factors such as equipment performance, quality, and after-sales service to choose products with high cost performance. Equipment with higher prices may have better performance and quality, but if it exceeds the budget of the enterprise, it is not the best choice.
预算范围:明确自己的预算范围,在预算内选择满足生产需求的设备。同时,要考虑到设备的后期维护成本、配件更换成本等,避免因预算不足而影响设备的正常使用和生产的持续进行。
Budget range: Clearly define your budget range and select equipment that meets production needs within the budget. At the same time, it is necessary to consider the post maintenance costs of the equipment, replacement costs of accessories, etc., in order to avoid the impact of insufficient budget on the normal use of the equipment and the continuous production.
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