按自动化程度分类

Classified by degree of automation

手动开齿穿条机：这类设备结构相对简单，价格亲民，适合小型门窗加工厂或对产量要求不高的企业。操作人员手动控制设备的开齿和穿条动作，虽劳动强度较大，但灵活性高，能应对多样化的型材加工需求。

Manual toothed threading machine: This type of equipment has a relatively simple structure and is affordable, suitable for small door and window processing factories or enterprises with low production requirements. The operator manually controls the opening and threading actions of the equipment. Although the labor intensity is high, it has high flexibility and can cope with diverse profile processing needs.

半自动开齿穿条机：半自动设备在手动设备的基础上，引入了部分自动化装置，如自动送料、自动穿条等功能。这有效降低了操作人员的劳动强度，提升了生产效率，适用于中等规模的门窗生产企业。

Semi automatic toothed threading machine: Semi automatic equipment introduces some automation devices on the basis of manual equipment, such as automatic feeding, automatic threading and other functions. This effectively reduces the labor intensity of operators, improves production efficiency, and is suitable for medium-sized door and window production enterprises.

全自动开齿穿条机：全自动开齿穿条机具备高度自动化的控制系统，从型材上料、开齿、穿条到下料，整个过程都能自动完成。不仅大幅提高了生产效率和产品质量稳定性，还减少了人工干预，降低了人为误差。大型门窗生产企业通常会选择这类设备，以满足大规模生产的需求。

Fully automatic toothed threading machine: The fully automatic toothed threading machine has a highly automated control system, which can automatically complete the entire process from profile feeding, toothed threading, threading to unloading. Not only has it significantly improved production efficiency and product quality stability, but it has also reduced manual intervention and minimized human errors. Large scale door and window production enterprises usually choose this type of equipment to meet the needs of large-scale production.

设备优势

Equipment advantages

高效生产：开齿穿条机通过优化机械结构和传动系统，极大地缩短了加工周期。以某品牌全自动开齿穿条机为例，每小时可加工型材 100 - 150 米，相比传统加工方式，生产效率提升了数倍。

Efficient production: The toothed threading machine greatly shortens the processing cycle by optimizing the mechanical structure and transmission system. Taking a certain brand of fully automatic toothed threading machine as an example, it can process 100-150 meters of profiles per hour, which is several times more efficient than traditional processing methods.

高精度加工：设备采用先进的数控系统和高精度的刀具，确保了开齿和穿条的精度。加工后的门窗型材尺寸误差极小，能够实现高精度的组装，提升门窗的整体质量。

High precision machining: The equipment adopts advanced CNC systems and high-precision cutting tools to ensure the accuracy of gear cutting and threading. The size error of processed door and window profiles is extremely small, enabling high-precision assembly and improving the overall quality of doors and windows.

稳定性强：优质的材料和精湛的制造工艺，赋予了开齿穿条机卓越的稳定性和可靠性。设备在长时间连续工作过程中，性能稳定，故障率低，降低了企业的维护成本和停机损失。

Strong stability: High quality materials and exquisite manufacturing processes endow the toothed threading machine with excellent stability and reliability. The equipment has stable performance and low failure rate during long-term continuous operation, reducing maintenance costs and downtime losses for enterprises.

开齿穿条机：操作规范与维护要点

Opening and threading machine: operating standards and maintenance points

操作规范

Operating specifications

准备工作：操作人员在启动设备前，需仔细检查设备的各部件是否完好，润滑系统是否正常，并清理工作台上的杂物。同时，根据加工型材的规格，调整好设备的参数。

Preparation work: Before starting the equipment, the operator needs to carefully check whether the various components of the equipment are intact, whether the lubrication system is normal, and clean the debris on the workbench. Meanwhile, adjust the parameters of the equipment according to the specifications of the processed profiles.

加工过程：上料时，要确保型材放置平稳、准确，避免出现偏移。在设备运行过程中，操作人员不得擅自离开岗位，需密切关注设备的运行状态，如发现异常，应立即停机检查。

Processing process: When feeding, ensure that the profile is placed smoothly and accurately to avoid deviation. During the operation of the equipment, operators are not allowed to leave their posts without authorization and must closely monitor the operating status of the equipment. If any abnormalities are found, the machine should be stopped immediately for inspection.

下料与清理：加工完成后，小心取下加工好的型材，并及时清理设备工作台上的碎屑和杂物，为下一次加工做好准备。

Cutting and cleaning: After processing, carefully remove the processed profiles and promptly clean the debris and debris on the equipment workbench to prepare for the next processing.

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