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常见问题

穿条机在铝型材加工中重要作用

发布时间:2024-12-10 来源:https://www.jnsaiwo.com/

穿条机是一种用于铝型材加工的重要设备,主要用于隔热断桥铝型材的制造过程中。其主要功能包括开齿、穿条和滚压三个步骤,以确保铝型材的隔热性能和结构完整性。

Strip threading machine is an important equipment used for aluminum profile processing, mainly used in the manufacturing process of heat-insulating and bridge breaking aluminum profiles. Its main functions include three steps: tooth opening, strip threading, and rolling to ensure the thermal insulation performance and structural integrity of aluminum profiles.

开齿:这是穿条机的第一个重要步骤。通过硬质滚齿轮在铝型材上滚出齿,增加型材的粗糙度和剪切力,为后续的穿条和滚压工序做准备。开齿的目的是形成锯齿状的齿道,以便隔热条能够准确地插入。

Opening teeth: This is the first important step of the threading machine. By using hard rolling gears to roll teeth on aluminum profiles, the roughness and shear force of the profiles are increased, preparing for subsequent threading and rolling processes. The purpose of opening teeth is to form a serrated tooth path, so that the insulation strip can be accurately inserted.

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穿条:在开齿完成后,隔热条被穿入已开好齿的铝型材槽口中,连接内外两部分型材。这一过程需要精确操作,以确保隔热条与铝型材之间的紧密结合。穿条机通常采用齿形滚轮来实现这一功能,能够快速准确地将隔热条穿入铝型材的槽口内。

Strip insertion: After the tooth opening is completed, the insulation strip is inserted into the slot of the aluminum profile that has already been toothed, connecting the inner and outer profiles. This process requires precise operation to ensure a tight bond between the insulation strip and the aluminum profile. The strip threading machine usually uses toothed rollers to achieve this function, which can quickly and accurately thread the insulation strip into the slot of the aluminum profile.

滚压:穿条完成后,进行滚压工序,包括导向及预夹紧、首要夹紧和校直等步骤,以确保型材的紧密度和笔直度。这一步骤是确保铝型材最终产品性能的关键环节。

Rolling: After the threading is completed, the rolling process is carried out, including guiding and pre clamping, primary clamping, and straightening, to ensure the tightness and straightness of the profile. This step is a crucial step in ensuring the final product performance of aluminum profiles.

穿条机在铝型材加工中的应用非常广泛,不仅限于门窗行业,还涉及建筑、船舶、石油化工等多个领域。其自动化程度高,能够显著提高生产效率和产品质量。

The application of strip threading machines in aluminum profile processing is very extensive, not only limited to the door and window industry, but also involving multiple fields such as construction, shipbuilding, and petrochemicals. Its high degree of automation can significantly improve production efficiency and product quality.

此外,穿条机的设计不断进步,现代穿条机通常具备高度自动化的特点,操作者只需设定参数,机器即可自动完成穿条过程。这种自动化不仅减少了人工操作中的差错和延误,还减轻了工人的劳动强度,提高了生产效率。

In addition, the design of strip threading machines continues to advance, and modern strip threading machines typically have highly automated features. Operators only need to set parameters, and the machine can automatically complete the threading process. This automation not only reduces errors and delays in manual operations, but also reduces the labor intensity of workers and improves production efficiency.

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