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严格按照行业标准和出口标准组织生产。机器的优良品质和优异性能已被客户广泛认可。同时,公司继续加大对产品研发的投入,以增强产品的核心竞争优势。
严格按照行业标准和出口标准组织生产。机器的优良品质和优异性能已被客户广泛认可。同时,公司继续加大对产品研发的投入,以增强产品的核心竞争优势。
穿条机调整不好易出大事故!
发布时间:2024-11-20 来源:https://www.jnsaiwo.com/
穿条机工作时需要调整完善,其调整步骤如下:
The threading machine needs to be adjusted and perfected during operation, and the adjustment steps are as follows:
安装与水平调整 :
Installation and horizontal adjustment:
安装摆好主机及料架,并调好水平。
Install and arrange the host and material rack, and level them properly.
接上电源及气源,开机空转3分钟,检查转动系统是否工作正常。
Connect the power and air source, run the machine idle for 3 minutes, and check if the rotating system is working properly.
齿轮与胶条调整 :
Gear and rubber strip adjustment:
摇动顶盖上部左右手轮,使驱动胶条的两个齿轮上升,使上下两个齿轮空间超过胶条的高度。
Shake the left and right handwheels on the top cover to raise the two gears that drive the rubber strip, so that the space between the upper and lower gears exceeds the height of the rubber strip.
将胶条推动导向槽,使之与两转动齿轮刚好接触。
Push the rubber strip towards the guide groove to make it just in contact with the two rotating gears.
摇动顶盖上部左右手轮往下调整驱动齿轮使之压紧胶条,一般以能手感敏捷无多余间隙即可。
Shake the upper left and right handwheels of the top cover to adjust the driving gear downwards and press the rubber strip tightly. Generally, it should feel agile and have no excess clearance.
锁紧上部左右手轮与之连接的丝杆,以防止丝杆在工作时转动而引起驱动齿轮往上提或向下掉。
Lock the screw rods connected to the upper left and right handwheels to prevent them from rotating during operation and causing the drive gear to lift up or fall down.
导向槽与型材中心距调整 :
Adjustment of center distance between guide groove and profile:
调整石滑座,使两条导向槽的中心距与要穿条型材的两穿条槽中心等值,锁定滑座。
Adjust the stone slide seat so that the center distance between the two guide grooves is equal to the center of the two threading grooves of the profile to be threaded, and lock the slide seat.
主机与辅架调整 :
Host and auxiliary rack adjustment:
将型材放在辅架水平面上,调整主机垂直大滑座,将两胶条导向槽与材两穿条槽调到同一个水平。
Place the profile on the horizontal surface of the auxiliary frame, adjust the vertical sliding seat of the main machine, and adjust the two rubber strip guide grooves and the two material threading grooves to the same level.
按隔热型材产品组合图放好再往主机的定位处轻轻顶进,将定位件调好并锁定。
Place the insulation profile product combination diagram and gently push it into the positioning position of the host, adjust the positioning part and lock it.
调整辅架尾座,使在穿条时气缸额定行程的顶板端面到主机定位处之间的距离与型材长度相当,锁定尾座。
Adjust the tailstock of the auxiliary frame so that the distance between the top plate end face of the maximum stroke of the cylinder and the positioning position of the main engine during threading is equivalent to the length of the profile, and lock the tailstock.
托料平台与机头调整 :
Material platform and machine head adjustment:
调整和安装好两面的托料平台。
Adjust and install the material support platforms on both sides.
先放入一根型材,用手调整该机头的左右移动手轮,将“导向定位块”调整到机器出条槽口和铝型材穿条槽口一致;如需要上下调整则按动“刀盘上升”和“刀盘下降”来调整机头的高度。
First, place a profile and manually adjust the left and right movement handwheel of the machine head to align the "guide positioning block" with the machine strip slot and the aluminum profile strip slot; If you need to adjust up and down, press "cutterhead up" and "cutterhead down" to adjust the height of the machine head.
再放入上面的两根开好齿的铝型材,调整后面托料架子上的“定位板”,顶住铝型材。
Place the two toothed aluminum profiles on top again, adjust the "positioning plate" on the material rack at the back, and press against the aluminum profiles.
穿条操作 :
Wearing operation:
用人工将隔热条顺导向槽口送入铝型材槽口内一点。
Manually guide the insulation strip into the slot of the aluminum profile to a certain point.
踩下设备上的脚踏开关,齿刀加压转动,将隔热条高速送入铝型材槽口,穿条完毕后,松开脚踏开关。
Step on the foot switch on the device, apply pressure and rotate the toothed knife, and quickly feed the insulation strip into the aluminum profile slot. After threading the strip, release the foot switch.
重复以上步骤,加工下一根铝型材。
Repeat the above steps to process the next aluminum profile.
速度调节 (针对全自动穿串机):
Speed regulation (for fully automatic threading machines):
打开全自动穿串机,确保机器处于正常工作状态。
Turn on the fully automatic threading machine and ensure that it is in normal working condition.
找到机器上的调速按钮或旋钮,通常位于机器的控制面板上。
Find the speed control button or knob on the machine, usually located on the control panel of the machine.
调节按钮或旋钮,逐渐增加或减少机器的速度,直到达到所需的速度。
Adjust the button or knob to gradually increase or decrease the speed of the machine until the desired speed is reached.
调节速度时应该逐步调整,不要一下子调节过快或过慢,以免影响机器的稳定性和穿线质量。
When adjusting the speed, it should be gradually adjusted, and not adjusted too fast or too slow at once, so as not to affect the stability and threading quality of the machine.
调节完毕后,将机器上的线杆和线轮按要求放置好,开始进行穿线操作。
After the adjustment is completed, place the wire rod and wire wheel on the machine as required, and start the threading operation.
建议:在调整穿条机时,务必仔细检查每个部件的位置和状态,确保所有连接牢固,避免在操作过程中发生故障。调整完毕后,进行多次空转检查,确保设备运行平稳。
Suggestion: When adjusting the threading machine, be sure to carefully check the position and status of each component to ensure that all connections are secure and avoid malfunctions during operation. After adjustment, perform multiple idle checks to ensure smooth operation of the equipment.
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